High-Pressure Die Casting (HPDC)

Precision, Efficiency, and Exceptional Surface Quality

Looking for high-volume production of complex aluminum parts with superior dimensional accuracy? Our High-Pressure Die Casting (HPDC) technology delivers exceptional results for demanding applications.

±0.1mm Tolerance 30s-2min Cycle Time 1000+ Parts Daily

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High-Pressure Die Casting (HPDC)

Dimensional Accuracy

Tight tolerances: ±0.1-0.3mm achievable
Excellent surface finish (Ra 1.6-6.3 μm)
Minimal post-machining required
Consistent repeatability across production runs

High Production Efficiency

Fast cycle times (30 seconds to 2 minutes)
High-volume production capability
Automated processes for consistency
Reduced labor costs through automation

Complex Geometries

Thin-wall sections (0.5-1.5mm)
Complex internal features and cavities
Integrated design features reduce assembly
Near-net-shape manufacturing capabilities

Material Properties

Excellent strength-to-weight ratio
Superior mechanical properties
Corrosion resistance capabilities
Thermal conductivity for heat dissipation

Cost Effectiveness

Lower per-unit costs for high volumes
Reduced material waste
Minimal finishing operations required
Faster time-to-market for new products

Versatile Applications

Automotive components
Electronic housings
Industrial machinery parts
Aerospace and defense applications

Tooling & Mold Design

Advanced mold design and manufacturing capabilities for optimal die casting results

Advanced Manufacturing Capabilities

Advanced CAD/CAM Design: State-of-the-art software for optimal mold geometry and cooling channel design
Precision Machining: CNC machining centers ensure accurate mold cavities and precise surface finishes
High-Quality Tool Steel: Premium grade tool steels (H13, P20) for extended mold life and durability
Thermal Management: Advanced cooling/heating systems for optimal cycle times and part quality
Ejection Systems: Carefully designed ejector systems to prevent part damage and ensure smooth release
Quality Validation: Comprehensive testing and validation before production to ensure optimal performance

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Surface Finishing & Post-Processing

Comprehensive Finishing Services

Trimming & Deburring: Precision removal of excess material and flash for clean part edges
CNC Machining: Secondary machining operations for critical dimensions and features
Surface Treatments: Anodizing, powder coating, and painting for enhanced appearance and protection
Heat Treatment: T6 heat treatment for improved mechanical properties when required
Assembly Services: Integration of inserts, fasteners, and sub-components
Quality Inspection: Comprehensive dimensional and surface quality verification

Quality Control

Quality Assurance Standards

Dimensional Inspection: CMM (Coordinate Measuring Machine) for precise dimensional verification
Surface Quality Assessment: Surface roughness measurement and visual inspection protocols
Material Testing: Mechanical property testing and material composition analysis
Non-Destructive Testing: X-ray inspection for internal defect detection when required
Statistical Process Control: Real-time monitoring and control of production parameters
Certification Compliance: ISO 9001 quality management system implementation

Zeiss Precision Measurement Systems

Quality Inspection Process

Who We Serve?

Delivering high-pressure die casting solutions across diverse industrial sectors

Automotive

Engine components, transmission housings

Electronics

Heat sinks, enclosures, connectors

Aerospace

Lightweight structural components

Industrial Equipment

Machinery housings, brackets

Consumer Goods

Appliance components, hardware

Medical Devices

Equipment housings, precision parts

Why Choose Us?

✓ 20+ years of experience in die casting and precision manufacturing
✓ State-of-the-art production facilities with advanced automation
✓ Comprehensive in-house capabilities from tooling to finishing
✓ Flexible production volumes from prototypes to high-volume series
✓ Full quality assurance and ISO 9001 certification
✓ Expert engineering support and design optimization services
✓ Competitive pricing and reliable delivery schedules

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