HYDROFORCE
ENGINEERING
+372 5669 94 64
office@hydroforce.ee

Machining

Manufacturing of Standard, High-Precision, and Large-Scale Components

We offer comprehensive machining services for standard, precision, and large components, including custom gears. Our modern equipment and strict quality control systems enable consistent production that meets international standards.

Standard Parts Production

We manufacture standard metal parts in series with typical sizes and tolerances, leveraging a versatile machine park for efficient large-batch processing.

Typical Products

  • Shafts and Axles
  • Flanges
  • Bushings
  • Housings
  • Brackets and Mounting Plates
  • Covers and Caps
  • Sleeves and Rings
  • Machined Blanks and Semi-finished Parts

Production Capabilities

  • Haas CNC Milling Centers: Work envelope 1270 x 660 x 635 mm, high productivity and reliability
  • DMG MORI Turning Machines: Diameter up to Ø500 mm, length up to 1000 mm, precise turning
  • Additional Equipment: Precision grinding, drilling, and boring machines

High-Precision Components

We produce series of components with tight tolerances, form accuracy, and surface finish. Dimensional repeatability within IT6-IT7 and geometric control aligned with ISO 2768-fH, ISO 286, ISO 1101.

Typical Products

  • Precision parts for hydraulic and pneumatic systems
  • Bearing and seal seats
  • Shafts requiring minimal runout and high concentricity
  • Precision housings, flanges, and bushings

Production Capabilities

  • Haas CNC milling centers with thermal deformation and vibration compensation systems
  • Renishaw probing system for in-process measurement
  • DMG MORI CNC turning centers supporting precision fits H6/h6
  • Repeatable dimensional tolerances in IT6-IT7 range
  • Dedicated quality protocols with CMM inspection

Large and Custom Components

A strategic focus area with capacity to machine large parts such as rods and shafts up to 2 meters diameter and 16 meters length, including custom hydraulic cylinder parts.

Typical Products

  • Large-diameter rods and shafts
  • Oversized flanges and housings
  • Hydraulic cylinder bodies
  • Bushings and major hydraulic assemblies

Production Capabilities

  • DMG MORI milling centers with extended work envelope
  • Schiess lathes for parts up to 2 m diameter, 16 m length
  • Klingelnberg and Walter grinding and boring
  • Specialized lifting and handling equipment

Industries Served

Hydraulic & Industrial Machinery

  • Hydraulic cylinder components
  • Pump and valve housings
  • Power transmission parts

Power Generation

  • Hydro turbine components
  • Thermal plant parts
  • Generator housings

Shipbuilding & Marine

  • Propeller shafts
  • Engine components
  • Deck machinery parts

Mining & Metallurgy

  • Crusher components
  • Mill parts
  • Heavy-duty drives

Heavy Machinery

  • Construction equipment
  • Transport machinery
  • Agricultural equipment

Custom Gears

We produce custom gears of various sizes and complexities, including large gears up to several meters diameter, tailored to your specifications.

Production Capabilities

  • Custom tooth counts, modules, profiles, helix angles per customer drawings
  • Machining of high-strength and alloy steels with heat treatment
  • Haas VF-5 CNC and DMG MORI CTX 510 turning centers
  • Specialized gear milling and grinding machines
  • Geometry and profile inspection via Zeiss Contura

Applications

  • Hydraulic drives and reducers
  • Lifting and transport machinery
  • Industrial and mobile equipment reducers
  • Energy sector drives
  • General and heavy machinery
  • Mining and metallurgy equipment

Materials

We use a broad range of metals and alloys compliant with international standards and customer specifications.

Material Types

  • Carbon and alloy steels (EN, DIN, AISI, ASTM) for structural strength
  • Stainless steels (EN 1.4301/304, 1.4404/316, etc.) for corrosion resistance
  • Aluminum alloys (6xxx, 7xxx series) for lightweight applications
  • Titanium alloys (EN standards) for high strength-to-weight ratio
  • Copper and bronze alloys for thermal/electrical conductivity

Additional Capabilities

  • Heat treatments (quenching, tempering, normalization)
  • Surface hardening (nitriding, carburizing)
  • Incoming material inspections
  • Certificate verification and lab tests

Quality Assurance

Quality control is integral at every stage to guarantee reliability and compliance with high-demand sectors.

  • Coverage: Standard mass production parts, high-precision hydraulic and mechanical components, large shafts, housings, and flanges, custom gears including large diameter units
  • Equipment: Zeiss Contura CMM for geometry validation, gear measurement tools and profilometers, laser trackers and 3D scanners, manual inspection tools for parts up to 16 m long
  • Inspection Regime: Incoming and final inspection of geometry, materials, heat treatment, corrosion protection, marking, and packaging
  • Standards Compliance: EN ISO 2768, DIN ISO 286-1, ISO 1328, ISO 9001 and customer specifications
  • Sectors Served: Hydraulic and power transmission, energy and machinery manufacturing, heavy and custom equipment, mining, transport, and processing industries

Ready to Start Your Project?

Whether you need prototype support or full-scale production, we offer fast lead times, expert engineering, and reliable results.

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HYDROFORCE ENGINEERING
+372 5669 94 64
office@hydroforce.ee
Valge 13, Tallinn, 11415, Estonia
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