Hydraulic Cylinders
Design and Production for All Tasks and Operating Conditions
Our company specializes in the production of highly loaded, non-standard and precision hydraulic cylinders designed for the most demanding operating conditions. From compact cylinders for mobile equipment to telescopic systems operating under 500+bar pressure, we develop custom solutions to meet any customer's requirements.
Custom Hydraulic Cylinders
We specialize in challenges that standard solutions can't meet. Our experience includes:
Heavy-Duty Hydraulic Cylinders
Final stage production - after testing and ready for shipment
Why Choose HydroForce?
Leading expertise in hydraulic cylinder design and manufacturing
Full-cycle production
Complete Production Cycle: design, machining, assembly, and testing capabilities
Turnkey Manufacturing
From standard cylinders to complex telescopic systems and cylinders with progressive environments
Engineering Excellence
Expert engineering support at every stage of the project with advanced CAD/CAM systems
Quality & Standards
Consistent quality and full technical documentation compliant with ISO / DIN / DNV / ABS / API
Applications
Delivering hydraulic solutions across diverse industrial sectors
Ready to Order Custom Hydraulic Cylinders?
Contact our engineering team for technical consultation and custom manufacturing quote
Request QuoteTechnical Capabilities
Advanced manufacturing solutions for every hydraulic challenge
Parameters
- Bore / Rod diameter: up to 1000 mm
- Total cylinder length: up to 16000 mm
- Number of telescopic stages: up to 9
- Working pressure: 500 bar and more
- Operating temperature: from -50°C to +200°C
- Rod coatings: Chrome plating (incl. hard chrome), Titanium Nitride (TiN), Ceramic
- Materials: Carbon steel, stainless steel, titanium, bronze, exotic alloys
- Sealing systems: Parker, Hallite, Merkel, custom solutions
- Sensors: Position, pressure, temperature and other
- Protocols: CANopen, IO-link, analog signals
Capabilities
- Telescopic cylinders for lifters and mining trucks
- Plunger-type cylinders with precision sealing and position feedback
- Synchronized multi-point lifting systems for large structures
- Cylinders with integrated sensors for stroke, pressure, and temperature
- Twin and cascade cylinders for space-constrained applications
- Marine-grade cylinders with OFFSHORE corrosion and DNV/ABS certification
- Position, pressure, temperature and other sensors integration
- CANopen, IO-Link, analog signals compatibility
Project Development Stages
- Task analysis and technical specification (RFQ/TOR)
- Design and modeling including FEA simulation
- Manufacturing on high-precision equipment (DMG MORI, Haas)
- Assembly, sealing, and dimensional inspection
- Testing for pressure, leakage, and fatigue
- Shipment with documentation, packaging, and certifications
Quality Assurance & Testing
- Every cylinder undergoes 100% final testing
- Leak testing at working and overpressure
- Dimensional and tolerance inspection
- Electronic functionality testing (if applicable)
- Engineering drawings and material certificates
- Strength calculations and test protocols
